UPS power supply is a system equipment that connects the battery (mostly lead-acid maintenance free battery) with the host and converts the DC power into the mains power through the module circuit such as the host inverter. When UPS power supply needs to be replaced after a period of time, what should we pay attention to when replacing? Xiaobian will take you to talk in detail.
Replacement Method of UPS Power Battery
1. Upon receiving the notification that UPS battery can be replaced, the battery replacement engineer will go to the scene to prepare for the work: ensuring the input power supply of UPS mainframe, the registration and inspection of new and old batteries, the sealing of smoke probe of fire fighting system in engine room, preparing carbon dioxide fire extinguisher and other related work.
Before changing batteries, the UPS mainframe, old batteries, battery monitor and other equipment should be registered and recorded, especially the placement of each layer of batteries and the wiring of the battery monitor. The label and connection diagram should be well marked. Ensure that the effect of battery pack replacement is consistent with the original situation.
2. When everything is ready, UPS batteries should be replaced and handled. The connection switch between UPS mainframe and battery group should be disconnected so as to ensure the safety of staff when replacing batteries. The original battery pack is disassembled. The battery replacement and implementation engineer is responsible for the battery disassembly. Relevant assistant technicians carry out the work of new and old batteries.
When dismantling old batteries, the dismantled battery connection wires and the screw of battery terminals are arranged neatly in boxes to ensure the cleanliness and cleanliness of the machine room. After the old batteries are dismantled, the old batteries and the old battery racks are neatly placed in the position prescribed by Party A. Place the new battery rack assembly in the designated position, and start installing new batteries. Place new batteries on the battery rack, so that the new batteries on the battery rack can be placed in the best position and direction adjustment.
After connecting a group of UPS batteries, check whether the connection wires of the battery terminals are firm; check whether the total voltage of the battery pack is normal, and so on, the positive and negative poles of the battery should be connected correctly.
3. After replacing Emerson UPS battery, check the total voltage of battery pack, the connection of positive and negative poles and neutral wires with multimeter. After the battery pack and UPS mainframe are normal, the switch of battery pack is closed to make UPS uninterruptible power supply system return to normal operation. Then the working voltage, current, charging voltage and working state of VITE UPS are detected and recorded. One person observes whether the parameters in the LCD screen of the host are consistent with the actual ones, and adjusts the battery time parameters to ensure that there are no wrong alarms during the normal life of the battery.
4. After the UPS mainframe is debugged properly, disconnect the input power switch of the UPS mainframe, simulate the interruption of power failure, and test whether the UPS system can be converted from power supply to backup power supply of batteries, so as to ensure the normal operation of the equipment in the cabinet of the computer room.
5. After the replacement of UPS battery, clean UPS room, clean up debris, and ensure the good environment of UPS room. Preparations made in the room before UPS battery replacement is restored.
Installation steps of UPS battery
How to install UPS batteries depends on the DC voltage required by UPS mainframe. Each UPS mainframe has its own parameter requirements. You can see the product nameplate of UPS. UPS batteries are usually installed in series. You can also divide 16 batteries into two groups, eight batteries in series, and two groups in parallel.
According to the DC input voltage level of UPS, if 192V is 16 12V series connection, if 96V is 8 series connection, if 48V is 4 series connection, 4 groups parallel connection.
Connect according to the above rules, in a word, the voltage of the connected UPS battery pack is the same as the voltage required by UPS.
1. When the equipment arrives at the site, confirm the UPS type, battery type and quantity to be installed, so as to prepare the tools and power lines and battery connection lines to be carried.
2. Get ready to install the necessary tools: here we need a percussion drill, several expansion wires, and basic electrical tools.
3. Install UPS on the south wall of the workshop
4. Install battery connection
5. Installation wiring of main engine
6. Start-up of Host
7. Access Load
8. Clean up the sanitation of the installation site and clean up the packing cartons.
9. Keep random accessories (instructions, certificates), and do simple training switch, maintenance, etc.
Above is the UPS battery replacement method and installation steps. In principle, if a battery in the UPS battery pack has been used for less than three years, you only need to replace the damaged battery. If the battery has been used for three years or more, you need to replace the whole UPS battery pack. Installation of UPS batteries is best to ask professional UPS master to install safer.
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